Short Communication Volume 2 Issue 2
National polytechnic university of Armenia, Armenia
Correspondence: Gagik Torosyan, Doctor of Chemical sciences, Professor, National polytechnic university of Armenia, Tel +374 93 998830
Received: February 06, 2018 | Published: November 21, 2018
Citation: Isakov AA, Torosyan GH. Utilization of polymer containing wastes by the method of pyrolysis with the use of zeolites. MOJ Poly Sci. 2018;2(2):68-69. DOI: 10.15406/mojps.2018.02.00050
It is known that polymer-containing wastes from industry and people's consumption, which are practically not exposed to natural decomposition and create global environmental problems for the whole world, and for each individual country. Along with this, recently there is an acute shortage of hydrocarbon raw materials and energy resources, which is associated with a reduction in the world's natural oil and gas reserves, which leads to higher prices for energy carriers and raw materials for organic synthesis. An integrated approach to the issues of the possibility of safe disposal of industrial and domestic waste and its reuse as a secondary raw material will ensure the rational use of a part of natural resources and at the same time sharply reduce the level of environmental pollution and help in solving environmental and economic problems.1
As a result of the analysis of existing methods of utilization, in our opinion one of the optimal solutions to the problem of waste disposal can be the organization of their decomposition by pyrolysis. Pyrolysis products of polymer-containing wastes are mainly ecologically safe and can be used as fuel or for processing into other valuable products.2,3 The output and selectivity of the products are affected by the thermal mode of the process, as well as the availability and selection of a catalytic system by which the composition of the final mixture can be controlled. The actual task remains to use efficient catalysts, which ensure a high yield of the product in combination with the environmental friendliness of the process and simplified technology.
Currently, there are pyrolysis technologies that allow to obtain a liquid phase used as synthetic fuel, as well as gases suitable for use as a source of thermal energy. To produce pyrolysis resin, the most valuable source of liquid products, low-temperature pyrolysis is carried out. Thus, recycling the dregs of the polymer for the purpose of recycling, it is possible not only to reduce the volume of their burial, which will solve many environmental problems, but also to get a significant economic effect.
In this paper it had presents the results of our research in the field of thermal catalytic decomposition of polymer-containing waste products at low temperatures and pressures, for obtaining secondary energy resources.4,5
Previously prepared mixture of waste and the catalyst is loaded into the retort lid which is equipped with the discharge tube. The branch pipe is connected to the condensers. The retort with the loaded raw material is placed in a pyrolysis furnace. The inner chamber of the furnace is heated at a rate of 5-10 degrees per minute. In the waste material layers, in the oxygen-free conditions, thermal decomposition of the material takes place. Initially, the plant operates on external coolants, and after stabilization of the process it switches to the pyrolysis gas released as a result of decomposition.
Gases on branch tube fall into the condensers where the change their physical state, turning into a liquid phase. As a result of pyrolysis, the polymeric compounds are converted into simpler paraffinic, olefinic, cyclic, aromatic and heterocyclic classes, which are codified in a collection, from where they are sent to fractional distillation. Pyrolysis gases, as well as the gas-vapor mixture formed during fractionation, are collected and fed for post-combustion to pyrolysis furnace to maintain the process temperature, thereby excluding their release into the atmosphere.
The main areas of polymer consumption are: packaging-40%, construction-21%, motor industry-8%, electronics-5%, other industries-26%. As a result, typical waste of polymeric materials contain ~63% of high and low density polyethylene, 11% of polypropylene and polystyrene, 7% of polyethylene terephthalate, 5% of polyvinyl chloride and about 2% of other plastics.6 Such wastes are generally aliphatic and have a high H/C ratio, which is favorable for the production of liquid hydrocarbons.
These agents have a wide range of physical - chemical properties, for which reason their content in a mixture of different influences on the regime and the composition of the end products of the process. Therefore, the temperature of pyrolysis of polymer waste was maintained at 350-450°C, at which most of the polymers undergo degradation, and only when a significant amount of the polystyrene component was present, was the temperature raised to 600°C.
The yield of the liquid phase in this case also depended on the component composition of the mixture and reached an average of 55% (wt.).
The introduction of aluminosilicates accelerated the pyrolysis process, and also significantly improved the yield of the final product. Presumably this is due to the fact that aluminosilicates, being catalysts used in petrochemical synthesis, participate in the reforming process, which leads to "ennobling" of the final products.7–9 We used as modified aluminosilicate additive the modified natural clinoptilolite of composition (Na2, K2, Ca) O*Al2O3*10SiO2*8H2O from Noyemberyan deposit of RA in the amount of 10-15% of the waste mass, with the yield of liquid products in some cases reaching 72- 75%.
S. No |
Input |
Output |
|
|
||
|
Wastes |
Zeolite % |
Temperature, °C |
Product |
Boil temperature, °C |
Yield % |
1 |
Low density polyethylene (LDPE) |
10 |
350-450 |
liquid contained up to 70% of the gasoline fraction |
60-115 |
70 |
2 |
LDPE+ polystyrene |
|
350-400 |
derivatives of toluene and benzene |
85-130 |
60 |
3 |
LDPE+ABS+ polystyrene |
|
400-450 |
derivatives of styrene, xylenes, toluene and benzene |
100-180 |
82 |
4 |
Plastics+ worn tire |
|
400-450 |
olefins and cyclic olefins |
100-240 |
45 |
Table 1 Investigation of the effect of temperature on products obtained by pyrolysis
Investigation of the effect of temperature on products obtained by pyrolysis of solid polymeric household waste has shown that the temperature has a strong effect on the characteristics of the pyrolysis liquid. At low temperatures up to 400°C, liquids with a large content of long hydrocarbon chains were obtained. When the temperature rises, the liquid is characterized by a high percentage of aromatics. It was found that 380-430°C optimum temperature for the pyrolysis of such mixtures in terms of both conversion and quality of the products obtained.
In all cases, the use of zeolite additives facilitated the production of liquid fractions with a boiling point in the range characteristic for motor fuels, which increases the promise of the method.
This pyrolysis method is based on mixing polymers with a zeolite catalyst. The reaction caused by the catalyst leads to a weakening of molecular bonds in polymer structures, which leads to waste degradation and conversion to useful substances. This technology makes it possible to obtain liquid fractions used to produce synthetic diesel fuel. In addition, when pyrolysis of plastic is destroyed 100% of harmful substances, and the resulting ash can be used for stove heating, in construction or as a sorbent.
None.
The authors declare there is no conflict of interest.
©2018 Isakov, et al. This is an open access article distributed under the terms of the, which permits unrestricted use, distribution, and build upon your work non-commercially.