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International Journal of
eISSN: 2475-5559

Petrochemical Science & Engineering

Research Article Volume 2 Issue 4

Proximate, Elemental and Thermo Gravimetric Analyses of Bangladeshi Coal

Md Ashraful Abedin,1 Tajkia Jannat,1 Nusrat Fatema Nayan,1 Iqbal Hossain Md1

1Department of Chemical Engineering, Bangladesh University of Engineering and Technology, Bangladesh
1Department of Chemical Engineering, Bangladesh University of Engineering and Technology, Bangladesh

Correspondence: Md Iqbal Hossain, Department of Chemical Engineering, Bangladesh University of Engineering and Technology, Bangladesh

Received: March 27, 2017 | Published: May 26, 2017

Citation: Abedin MA, Jannat T, Nayan NF, et al. Proximate, elemental and thermo gravimetric analyses of bangladeshi coal. Int J Petrochem Sci Eng. 2017;2(4):133-137. DOI: 10.15406/ipcse.2017.02.00046

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Abstract

Within the next decade coal will be the main energy source of Bangladesh. It is assumed that, other fossil fuels like natural gas and oil stocks will be exhausted within 10 to 15 years and a viable alternate energy option is yet to find. This research was done to determine the proximate, elemental and thermo gravimetric analysis of Bangladeshi coal and to compare these results with the Indonesian coal. The higher calorific values from proximate analysis indicate excellent combustibility of local coal samples. The proximate analysis also reveals the sulfur content is low in Bangladeshi coal samples than the Indonesian one. Elemental analysis of the local coal samples indicates relatively low amount of toxic trace elements comparing to Indonesian coal.

Introduction

The naturally occurring combustible material -Coal, primarily consists of the elemental carbon along with low percentages of solid, liquid and gaseous hydrocarbons and/or other materials, such as compounds of nitrogen and sulfur. Coal, the most available fossil fuel used to generate almost half of the world’s total electricity. It can be used efficiently in Bangladesh to generate electricity in thermal power plants to meet the increasing demand.1

As a source of energy, quality and efficiency of coal need to be determined. The amount of moisture, sulfur, ash, volatile matters- are the characteristics of coal from different regions that are considered while ranking. The thermal intensity is another parameter that determines the behavior of coal as it loses weight with the increase in temperature.2 Toxic trace elements released with the combustion of coal have detrimental effect on human, animal and plant lives. The release of toxic products should be controlled to provide minimal loss of the environment. Study of these features of coal is very essential, which is done thoroughly in this work using the finest coals from Barapukuria and Dighipara coal basins of Bangladesh. Later, a comparison was made with the commercial grade coal of Indonesia.3

These works were done in the initial stages of the discovery of the coal basins just to assure the quality of coals. After the proposed declaration of constructing the country’s largest coal fired power plant in Rampal, these parameters are needed to be analyzed thoroughly to use Bangladeshi coals in this power plant. Coal from the very little reserve of Bangladesh has a very high calorific value and more energy efficient than natural gas and other fossil fuels that are available here. So, future research works on different aspects of the industrial uses of coals are very much necessary for Bangladesh.4

Experimentation

For this work, coal samples from three different regions were selected. The samples are-

  1. Coals from Barapukuria region from the depth of 1500 feet, resourced form the Barapukuria Coal Mining Company Limited (BCMCL), Bangladesh.
  2. Two samples from Dighipara region; one from 1250 feet and the other from 1450 feet of mine depth were collected with the help of Geological Survey of Bangladesh, GSB under the government of Bangladesh.
  3. Coals of commercial grades, imported by a regular Bangladeshi coal importer named (M/S/ Shah Alam Trading) from Indonesia for industrial uses of coal in the country.5

These coal samples were collected personally from the respective institutions and companies under the authorization of the department of Chemical Engineering, BUET.

Methodology-proximate analysis

Calorific values

A bomb calorimeter was used for this analysis. Weighed amount of the fuel is placed in the crucible that is supported over a ring.6 A fine copper wire touching the fuel sample is stretched across the electrodes. Oxygen supply is forced into the bomb till a pressure of 30 psi is reached. Initial temperature of the water in the calorimeter is noted after thorough stirring. With the electricity on, the fuel in the crucible burns with the evolution of heat. The heat produced is transferred to water which is stirred throughout the experiment by the electric stirrer.7 Here 2 liters water was used. Maximum temperature shown by the thermometer is recorded. The Higher Heating Value (HHV) from temperature measured. For Lower Heating Value (LLV), calorimeter was cooled at 25˚C and all moisture produced in bomb calorimeter was measured. Equations followed are-

For HHV= 2413 × ( t 2 t 1 ) 30 W MathType@MTEF@5@5@+= feaagKart1ev2aqatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVCI8FfYJH8YrFfeuY=Hhbbf9v8qqaqFr0xc9pk0xbb a9q8WqFfeaY=biLkVcLq=JHqpepeea0=as0Fb9pgeaYRXxe9vr0=vr 0=vqpWqaaeaabiGaciaacaqabeaadaqaaqaaaOqaaKqbacbaaaaaaa aapeWaaSaaa8aabaWdbiaaikdacaaI0aGaaGymaiaaiodacqGHxdaT daqadaWdaeaapeGaaeiDaiaaikdacqGHsislcaqG0bGaaGymaaGaay jkaiaawMcaaiabgkHiTiaaiodacaaIWaaapaqaa8qacaqGxbaaaaaa @4529@ KJ
For LHV= HHV Hv × n ( h 2 o ) × 12 n ( coal ) × 18 MathType@MTEF@5@5@+= feaagKart1ev2aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVCI8FfYJH8YrFfeuY=Hhbbf9v8qqaqFr0xc9pk0xbb a9q8WqFfeaY=biLkVcLq=JHqpepeea0=as0Fb9pgeaYRXxe9vr0=vr 0=vqpWqaaeaabiGaciaacaqabeaadaqaaqaaaOqaaKqbacbaaaaaaa aapeGaaeisaiaabIeacaqGwbGaeyOeI0IaaeisaiaabAhacqGHxdaT daWcaaWdaeaapeGaaeOBamaabmaapaqaa8qacaqGObGaaGOmaiaab+ gaaiaawIcacaGLPaaacqGHxdaTcaaIXaGaaGOmaaWdaeaapeGaaeOB amaabmaapaqaa8qacaqGJbGaae4BaiaabggacaqGSbaacaGLOaGaay zkaaGaey41aqRaaGymaiaaiIdaaaaaaa@50B6@

Final temperature of water in calorimeter = t2˚C
Initial temperature of water in calorimeter = t1˚C
Coal Sample weight = W gm
Latent heat of vaporization = Hv
Mole water produced in reaction = n (H2O) Mole coal used in experiment = n (coal)

Moisture content

The collected samples were passed through 250 µm mesh sieve. According to ASTM D3173–02, one gram sample was heated in crucible in the drying oven at 104˚C to 110˚C for one hour. Opening the oven, crucibles were covered, cooled in desiccators over desiccant, and weighted as soon as the capsules have reached room temperature. The percent loss in weight accounted for the moisture content and it was calculated with the formula:

Weight % Moisture, M = W 1 W 2 W 1 ×   100 % MathType@MTEF@5@5@+= feaagKart1ev2aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVCI8FfYJH8YrFfeuY=Hhbbf9v8qqaqFr0xc9pk0xbb a9q8WqFfeaY=biLkVcLq=JHqpepeea0=as0Fb9pgeaYRXxe9vr0=vr 0=vqpWqaaeaabiGaciaacaqabeaadaqaaqaaaOqaaKqbacbaaaaaaa aapeGaamytaiabg2da9maalaaapaqaa8qacaqGxbqcLbmacaaIXaqc faOaeyOeI0Iaae4vaKqzadGaaGOmaaqcfa4daeaapeGaae4vaKqzad GaaGymaaaajuaGcqGHxdaTcaGGGcGaaGymaiaaicdacaaIWaGaaeyj aaaa@49B2@

Where,
W1=Weight of sample taken
W2= Weight of sample after heating

Volatile matter

The collected samples were passed through 250 µm mesh sieve in Volatile Matter crucible. The silica crucible was pre-heated in muffle furnace for 1 minute at 800˚C to remove any foreign particles. Muffle furnace was preheated around 900°C. Then crucible with lid was placed inside the furnace. The furnace was maintained at 900˚C and heating was carried out for exactly & minutes.8 After that the crucible was removed, cooled in air and then in a desiccators and weighed again. The percent loss in weight gave the volatile matter content of the coal and calculation is done as per following:

Weight % Volatile Matter V M   = W 1 W 2 W 1 ×   100 % MathType@MTEF@5@5@+= feaagKart1ev2aqatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVCI8FfYJH8YrFfeuY=Hhbbf9v8qqaqFr0xc9pk0xbb a9q8WqFfeaY=biLkVcLq=JHqpepeea0=as0Fb9pgeaYRXxe9vr0=vr 0=vqpWqaaeaabiGaciaacaqabeaadaqaaqaaaOqaaKqbacbaaaaaaa aapeGaamOvaiaad2eacaGGGcGaeyypa0ZaaSaaa8aabaWdbiaadEfa jugWaiaaigdajuaGcqGHsislcaWGxbqcLbmacaaIYaaajuaGpaqaa8 qacaWGxbqcLbmacaaIXaaaaKqbakabgEna0kaacckacaaIXaGaaGim aiaaicdacaGGLaaaaa@4BB9@

Where,
W1= Weight of the sample taken
W2= Weight of sample after heating

Ash content

Around 1gm of powdered coal sample was weighed and taken in an empty silica crucible. Crucible along with sample was put in muffle furnace and heated up to 700°C and kept 20 minutes at that temperature.10 After that crucible was removed and cooled in air and weighed .11
The calculation followed by the equation-

% ASH= A B A × 100 MathType@MTEF@5@5@+= feaagKart1ev2aqatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVCI8FfYJH8YrFfeuY=Hhbbf9v8qqaqFr0xc9pk0xbb a9q8WqFfeaY=biLkVcLq=JHqpepeea0=as0Fb9pgeaYRXxe9vr0=vr 0=vqpWqaaeaabiGaciaacaqabeaadaqaaqaaaOqaaKqbacbaaaaaaa aapeWaaSaaa8aabaWdbiaahgeacqGHsislcaWHcbaapaqaa8qacaWH bbaaaiabgEna0kaaigdacaaIWaGaaGimaaaa@3E7A@

A= Weight of coal before heating
B=Weight of coal after heating

Sulfur content - (Test Method D 2015 or D 3286)

Sulfur was determined in the washings from the oxygen-bomb calorimeter following the calorimetric determination. The type of bomb, amount of water in the bomb, oxygen pressure, and amount of sample taken shall be the same as specified in the calorimetric determination (Test Method D 2015). The bomb did not stand in the calorimeter water for not less than 5 min after firing. Removing the bomb from the calorimeter water and open the valve carefully so as to allow the gases to escape at an approximately even rate so the pressure is reduced to atmospheric in not less than 1 min.12

The bomb was opened and examined the inside for traces of unburned material or sooty deposit. All parts of the interior of the bomb was wash carefully, including the capsule, with a fine jet of water containing methyl orange (10.6) until no acid reaction is observed. It was essential to wash through the valve opening in the case of bombs equipped with compression valves, or other types of valves with large openings, as considerable spray can collect in such valve openings.13

The washings were collected in a 250-mL beaker and titrate with standard sodium carbonate solution (10.5). PH was adjusted from 5.5 to 7.0 with dilute NH4OH. The solution was heated to boiling and filtered through a qualitative paper. 250 ml washing was heated and 10 ml barium chloride solution was added. After boiling it was kept for precipitation for a while. Then it was filtrated and filter paper with remaining was burned at 800°C in muffle furnace. Weight of burnt remaining was taken as the sulfur content.14

Sulfur percentage % S= W × 32 233.3 × 100 MathType@MTEF@5@5@+= feaagKart1ev2aqatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVCI8FfYJH8YrFfeuY=Hhbbf9v8qqaqFr0xc9pk0xbb a9q8WqFfeaY=biLkVcLq=JHqpepeea0=as0Fb9pgeaYRXxe9vr0=vr 0=vqpWqaaeaabiGaciaacaqabeaadaqaaqaaaOqaaKqbacbaaaaaaa aapeWaaSaaa8aabaWdbiaadEfacqGHxdaTcaaIZaGaaGOmaaWdaeaa peGaaGOmaiaaiodacaaIZaGaaiOlaiaaiodaaaGaey41aqRaaGymai aaicdacaaIWaaaaa@433F@

Where, W= weight of precipitation burnt

Fixed Carbon (C)

The fixed carbon is the difference between the total weight of coal and the sum of the volatile, moisture, ash contents and sulfur contents that are in the coal sample. The fixed carbon content - Weight % fixed Carbon=100 - (% Moisture + % Volatile Matters + % Ash content + % Sulfur).

Thermo gravimetric analysis (ASTM E1138)

Around 30 mg sample was taken for this experiment. Reactive environment established by passing O2 at a rate ranging from 10 to 100 mL/min. switching the purge gas Open the apparatus to expose the specimen holder. 11.5 Prepare the specimen was carefully placed in the specimen holder. Positioning temperature sensor the initial mass was recorded. Heating was initiated within the desired temperature range. Record the specimen mass change continuously over the temperature interval. The mass loss profile was expressed in mass percentages over temperature 25˚C to 800˚C ranges.

Energy-dispersive X-ray spectroscopy

Coal sample was taken for EDS as solid form of length of 5 cm. It was prepared as two flat sided coals to fit into the analyzer. Sample was washed with benzoic acid then it was placed in a small round plate for EDS machine and set on the EDS.

In EDS high resolution picture was taken and image was analyzed for different point areas. From the analyzing of image the trace elements in the three coal samples of Barapukuria, Dighipara and Indonesia are detected.

Results & discussion

This work was done in order to determine the proximate analysis, amount of trace elements and response to thermal activity of Bangladeshi coals, and compared with Indonesian coal.

Proximate analysis

The proximate analysis was done according to the ASTM certified methods. The total proximate analysis result summary is stated here in tabulated form Table 1.

Properties

Higher Heating
Value

(Kcal/Kg)

Lower Heating
Value

(Kcal/Kg)

Moisture
Content

(Wt %)

Volatile
Matter

(Wt %)

Ash
Content

(Wt %)

Sulfur
Content

(Wt %)

Fixed
Carbon

(Wt %)

Coal Samples

Barapukuria

6963.81

6780.41

6.66

33

11.93

0.41

48

Dighipara

6121.24

5932.64

2.78

36.06

13.69

0.52

46.95

Indonesia

5704.45

5516.015

6.11

44.47

10.18

1.67

37.57

Table 1 Results of Proximate Analysis of Coal.

The table indicates that the HHV of Bangladeshi coals is far better than the Indonesian coals, which means the heating efficiency of coals of this region is better than the Indonesian commercial grade coals. Lower heating value also shows the high quality of Bangladeshi coal samples over Indonesian coal. The ash content shows the quality of coal as a combustible fuel. Ash analysis shows that the coal of Barapukuria has ash content close to that of the commercial graded Indonesian coal. This makes the coal of this region easy for industrial use, as in case of the power plants. The lower the ash content, the better it is for the environment because combustion residue will remain in air or dispose in land. That’s why the coals of Dighipara are not as good as that of Barapukuria because it has a significant amount of more ash content in weight percentage.15

Sulfur is detrimental to environment because it can get introduced to water or air and sulfur oxides can be produced which, later on, may be the cause of acid rain and other environmental disasters. So the combustion product of coal needs to maintain sulfur content as low as possible. From the analysis of Sulfur content, the coal of Barapukuria and Dighipara has the less amount of sulfur. This percentage is very low from coal’s perspective.16

The volatile materials define the amount of the products that will be released as gaseous material after coal combustion. It defines the environmental exposure of trace elements that were in the coal. A low amount of volatile material indicates less amount of combustion trace element exposure to the environment. In this work, after volatile material analysis, the volatile material of Barapukuria coals is the lowest.

The moisture content of coal indicates the wetness of the coal, which is a measurement of coal quality. According to this work, the Dighipara coals have the lowest amount of water.

The fixed carbon of coal stays as the combustion product and it is released to the environment along with trace elements is a matter of seriousness. From the result, we get an idea that the Barapukuria coals have higher fixed carbon content, whereas Dighipara has lower and Indonesia has the lowest amount of fixed carbon content.

Thermo gravimetric analysis

A thermo gravimetric analyzer was used to determine the weight loss (%) versus temperature rise for Bangladeshi coals from the two major basins- Barapukuria and Dighipara Figure 1.

Figure 1 Weight (%) /Derivative weight (%) versus temp. chart for Barapukuria and Dighipara Coal.

The Thermo Gravimetric (TG) analyzer uses a trace amount of plain coal samples, in this case, 30.51 mg and 27.27 mg for Barpukuria and Dighipara respectively, and analyses the change of weight upon increasing the temperature of 10˚C at a time.

In this available TG Analyzer, the temperature of the coal samples is increased from ambient temperature upto 800˚C and plotted against the weight loss as well as derivative weight loss percentage. From the graphs it can be shown that for Barapukuria coals, weight loss dramatically increases from around 400˚C and almost 53% of the initial weight is lost when 800˚C is reached. On the other hand, for Dighipara coals, weight loss dramatically increases from around 350˚C and almost 58% of the initial weight is lost when 800˚C is reached. This gives away the fact that the amount of coal residues when the coal is burnt is higher for both the case of Barapukuria and Dighipara, which is also found from the proximate analysis as well. Later TG analysis of Indonesian coal was also initiated for comparison purpose Figure 2.

Figure 2 Weight (%) /Derivative weight versus temperature chart for Indonesian Coal.

For Indonesian coals, weight loss increases from around 380˚C and almost 65% of the initial weight is lost when 800˚C is reached. It shows that the amount of final residues of Indonesian coals is lesser than Bangladeshi coals. If the residue weight is greater, the negative environmental effects of the coal by products will be easier to control, as the gaseous residues will be difficult to treat before environmental release than the solid residue.

Elemental analysis (using EDS Method)

Elemental analysis indicates the amount of trace elements in a sample. For coal, the toxic trace elements are necessary to know, so treatment can be done before release of toxic elements. The toxic elements easily mix with the soil, air, water, and in the environment which causes serious imbalance in the nature. But thorough work on trace elements of Bangladeshi coal samples is done very little.

X-ray fluorescence is generally used to determine the trace elements in coal, but more advanced technology can be used to find out the trace elements. For that Energy Dispersive Spectroscopy analysis was done on Bangladeshi and the Indonesian coal samples.

The area-point method was used for the analysis. All of the trace elements available in that experimental region of coal sample were found. Different points from several areas of the coals were chosen for close observation.

Results shows trace amount of toxic elements such as Cadmium, Mercury, Lead, Zirconium, Selenium, Nickel etc were found in Barapukuria and Dighipara coals. The amount was very low, less than 0.5% of the total mass of samples. But the toxic elements in Indonesian coals were 9%, very high compared to the Bangladeshi coals and release of these toxic elements in the environment can cause serious damage to crops, animals and also human bodies Figure 3.

Figure 3 Elemental Analysis results of Barapukuria, Dighipara &Indonesian Coal Samples.

Conclusion

This work was done in order to trace the accurate amount of the toxic elements that may get released in the environment when coal combustion occurs in an industry. The quality and energy efficiency of the country’s finest coals were also determined to ensure that it may be used to produce more electricity to meet the high rising demand of electricity within the country, and if possible, exportation of the excess energy as well. One of the reasons of this work was to try and initiate the new works on finding out and improving the different industrial characteristics of coals in Bangladesh. In this thesis, the quality standards of the Bangladeshi coal samples were compared thoroughly with the imported commercial graded coal form Indonesia so that the quality and supreme characteristics of the country’s finest Barapukuria and Dighipara coals can be easily understood. This work is undertaken so that proper care may be taken while handling and maintaining the coals. Finally more hi-tech thorough researches and investments are needed to use these coals so that these can support other fuels like natural gas and oil, as the country will soon face scarcity of the remaining fossil energy sources in near future.

Acknowledgements

None.

Conflict of interest

The author declares no conflict of interest.

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